WI-110 Work Instruction For SAMPLING PLAN FOR RAW MATERIAL INSPECTION

Doc. No:  KKM/GWI/110 SAMPLING PLAN FOR RAW MATERIAL INSPECTION
Rev.  No.:  01
Rev. Date: 01.06.2016  

 

Sr.
No.		 Test Sample
Qty.		                                     Customers  (√=Required,X=Not Required)  
Hitech
Gear Ltd.		 New
Allenberry
Works		 RSB
Transmission
India Ltd		 Roop
Auto		 Shivam
 Autotech Ltd		 Sigma
Automotive
 Material
Pvt. Ltd.		 Vulcan
Electro
Controls Ltd 		 Talbros
Automotive
Components
Ltd.		 V.V.
Enterprises		 KEI
1 Visual Inspection 4 Nos/Heat  √  √  √  √  √  √  √  √  √  √
2 Surface defect 4 Nos/Heat  √  √  √  √  √  √  √  √  √  √
3 Internal Soundness 4 Nos/Heat  √  √  √  √  √  √  √  √  √  √
4 Dimensional Analysis 4 Nos/Heat  √  √  √  √  √  √  √  √  √  √
5 Surface Hardness (BHN) 2 Nos/Heat  √ √  √  √  √  √  √  √  √  √ 
6 Chemical Analysis 1 Nos/Heat X X  √  √ X  √ X X X  √
7 Inclusion Rating 1 Nos/Heat X X  √  √ X X X X X X
8 Grain Size 1 Nos/Heat X X  √  √ X X X X X X
9 Step Down Test 2 Nos/Heat X X  √  √ X X X X X X
10 Flow Line Test 1 Nos/Heat X X  √  √ X X X X X X
11 Microstructure As
 Rolled Condition		 1 Nos/Heat  √  √  √  √  X  √ X  X X X
12 Upsetting Test 1 Nos/Heat  √  √  √  √  √  √  √  X X X
13 Tensile Test 1 Nos/Heat  X X X   X  X   √ X  X  X  X 
14 Spark Test 4 Nos/Heat  √  √  √  √  √  √  √  √  √  √
15 Spectral Test 4 Nos/Heat  √  √  √  √  √  √  √  √  √  √
16 Spot Test 4 Nos/Heat  √  √  √  √  √  √  √  √  √  √
17 Hardenability Test 1 Nos/Heat  X  X  √  X  X  X  X  X  X  X
18 Impact Test 1 Nos/Heat X X X X X X X X X X
19 Blue Fracture Test 1 Nos/Heat  X  X  X  X  X  X  X  X  X  X
20 Ultra Sonic Test 4 Nos/Heat  X  X  X  X  X  X  X  X  X  X